Osmosis is a natural process involving fluid flow across a semipermeable membrane barrier. Application of an external pressure to the salt solution equal to the osmotic pressure will also cause equilibrium.
Additional pressure will raise the chemical potential of the water in the salt solution and cause a solvent flow to the pure water side, because it now has a lower chemical potential.
This phenomenon is called reverse osmosis. In the reverse osmosis process, the water that passes through the membrane is commonly referred to as permeate or product water, the water that remains behind the membrane along with dissolved and suspended solids is referred to as the concentrate, brine or reject water. We have used these terms interchangeably.
Basically, the system consists of Reverse Osmosis membranes, pressure vessels (called pressure tubes) in which the membranes are mounted and piping for feed, reject and product with necessary instruments.
Industrial RO Water Plants
Depending on the kind of raw water you have, there are multiple water filtration systems to choose from if you are looking to remove chemicals, solids, and other impurities from water. RO or reverse osmosis is one of the most popular options among them thanks to its ability to remove more impurities than most other available procedures.
INDUSTRIAL REVERSE OSMOSIS (RO) PLANTS
An Industrial Reverse Osmosis RO Plant can be used in various industries, such as water treatment, wastewater treatment, and other processes. They are extremely versatile and easily installed on a modular facility, such as an ISO container. Because of their modular design, these plants are easy to transport to remote locations and can be installed anywhere that you need water purification. They also have an advantage over conventional filtration in that they can clean and disinfect large amounts of wastewater.
The feedwater entering the unit is under pressure, and the high pressure needed to overcome the osmotic pressure in the water is required to prevent the passage of dissolved salts and contaminants. The reject stream, also known as concentrate water, can be re-used, which allows for a recycling process of water. The permeate water, or product, results from the entire process and contains up to 99% dissolved salts.
The industrial Reverse Osmosis RO Plant can remove all contaminants from water. After the process, it can be stored in tanks or re-used. The membranes are made from cellulose acetate, a type of plastic, and they are made of highly resistant materials that will not dissolve in the water. The water from an Industrial Reverse Osmosis RO Plant is completely free from any traces of chemicals.
Use of Industrial Reverse Osmosis (RO) Plant in Various Industry
The main aim of an Industrial Reverse Osmosis RO Plant is to produce ultrapure water for various industrial applications. Typically, up to 50% of industrial RO plants are used to desalinate seawater. The remaining 40% produce highly-pure water for pharmaceutical, energy production, and electronic applications. The remaining 10% are designed to purify water for drinking and industrial purposes. The rejection coefficient of an Industrial Reverse Osmosis (RO) plant is greater than 90 percent.
Various industries require spot-free rinsing of their products, and hard water causes scaling and hard surface spots and bleaches metal structures. Reverse osmosis systems provide a clean and spot-free rinse to avoid damage to equipment and extend a product's life. The use of industrial Reverse Osmosis RO Plant in different industries will enhance your company's productivity.
A Reverse Osmosis system uses high pressure to force dissolved salts through the semi-permeable membrane. This removes the contaminants in water, leaving only the purified water. A Reverse Osmosis system requires little to no maintenance, and the membranes can last between two and three years. Because the membrane is self-contained, the RO system requires no human interaction from the operator.
COMMERCIAL RO PLANTS
The use of an industrial RO plant for commercial purposes is common. The water thus obtained can have a series of applications across different industries. Having a commercial RO plant can even help many businesses to cut expenses at various stages of commercial or industrial production. As there are times when the difference between industrial and commercial systems becomes negligible, often industrial, and commercial uses of RO plants have common grounds between them. Here are a few sectors that may require the use of a commercial RO plant.
- • Aerospace
- • Automotive
- • Food and beverage
- • Agriculture
- • Pharmaceutical
- • Industrial
- • Finishing
Other than that commercial RO plants also find their applications in hotels and hospitals. The system is even used by the military and municipalities for generating pure drinking water.
Industrial RO plant cost is often the main deciding factor when it comes to the specifications of a system. The specifications you can expect an advanced RO plant to possess include the following:
- • Dual media, micron filters, activated carbon filter
- • A filtration system capable of removing chemical impurities, suspended solids, and bacteria such as pathogens e-coli, pseudomonas, and cryptosporidium
- • Ability to handle water with TDS of around 3000 ppm and hardness of around 2200 mg/l
- • Automatic operations
- • Flowmeters, pressure gauges, and display panel
The use of industrial RO plants can offer a series of benefits. They offer more benefits than most other filtration systems known to date and that's possibly the main reason behind the increasing popularity of RO units. These plants help in saving money, take care of the health and safety of the users, are extremely cost-effective, and require minimum maintenance. Read on to get acquainted with some of the most prominent advantages of using industrial RO plants.
- • There are few other water filtration procedures that are greener than reverse osmosis. RO plants capture impurities in a way so that they can be disposed of correctly.
- • These units don't involve the use of any harmful chemical and thus never produce hazardous wastewater.
- • Once you purchase your RO plant, the only major industrial RO plant cost you will have to bear is the cost of electricity. This is good news as the modern-day RO units come equipped with advanced technology and consume minimum energy to operate. This keeps the ongoing cost of using these filtration systems relatively low.
- • As the system neither involves the use of any dangerous chemical nor produces hazardous wastes, it takes care of the health and safety of users.
- • You can expect a top Industrial RO plant manufacturer to offer self-contained units, which are units capable of maintaining themselves. These systems can self-clean and don't need much interaction with the operator. The only thing you'll need to do as a user is monitoring the operations of the system regularly.
- • The membranes of these units last for as many as two to three years. Factors influencing the longevity of the membranes include the frequency of use, quality of the product, etc.
When the raw water enters an industrial RO plant, it undergoes prefiltration. The process of prefiltration involves the use of a sediment filter and a carbon filter for removing sediments and chlorine (impurities that can damage or clog RO membranes) from water.
Then, the water passes through the RO membrane. This step removes the dissolved particles that are too small to be seen even by electron microscopes.
Now, it's time for the water to flow into the storage tank. The tank will hold the water until required. A RO plant will keep filtering water until it fills the storage tank. Once the tank is full, the system shuts off.
When in need of water, the user will have to turn the faucet attached to the RO system on and water will come out of the tank through a postfilter. This will polish the drinking water even further before it comes out of the faucet.
If you are looking for a reliable Industrial RO plant manufacturer, check out the products sold by Aqua Mech. The RO plants manufactured by this company have the most advanced features and require almost zero maintenance for running smoothly for years. What's more, they are also priced extremely reasonably.
Reverse Osmosis System Manufacturers, Suppliers
We are one of the leading eminent manufacturers and suppliers of an excellent range of Industrial RO Plant (Reverse Osmosis Plant) to our clients. It is a Industrial / Commercial range products. All these products are manufactured using quality raw material, latest technology and advanced machinery procured from trusted vendors of the market. Our products are highly demanded in the industry for its features like maximum efficiency, longer functional life and high functionality. Owing all these features our products are highly applauded by our clients across the region. Our product range also includes Mineral Water Plant Industrial RO Plant 1000 Lite, and Industrial Reverse Osmosis Plant. It is available in all range from 100 LPH to 100000 LPH. We offer services like installation, maintenance and repair of the RO plants. Our state-of-the-art technology and brilliantly crafted planning are responsible for providing never imagined RO plant solutions. We have with us some of the best engineers, who are not only experts but are also experienced enough to offer the best and quickest solutions.
Principle of reverse osmosis system. :
Reverse Osmosis (RO) is the process, in which water is pressurized through a semi -permeable membrane. As a result of this, as shown in the below depicted schematic diagram, water will pass through the membrane surface while the dissolved and particulate materials are left behind. When the pressure is applied to the concentrated solution, water is forced through the membrane from the concentrated side to the dilute side. This process is known as "Reverse Osmosis."
The Membrane Based Technology:
The application of Reverse Osmosis to the solution of problems in water treatment requires an understanding of the basic mechanisms involved in the process, the limitations of reverse osmosis and the pre-treatment requirements.
Reverse osmosis utilizes the unique properties of a "Imported" semi- permeable membrane to allow fluid to pass while restricting the flow of Dissolved Ionic material. With pressure applied to impure water on one side of such membrane materials, pure water will pass through, leaving most of the impurities behind. The rejection of the dissolved ionic material is a function of both Molecular weight and Ionic charge. For example, we can expect a nominal 90 % rejection of Sodium Chloride, which means that the product water passing through the membrane will have a concentration of salt approximately One-tenth that if the feed water. The rejection of calcium carbonate (Hardness) will be nearly 95%. While most metallic salts will be rejected at a rate of 98% to 99%.
Reverse Osmosis (RO) is a process of physical separation of dissolved solids and minerals present in water. This technology uses the principle of osmosis, wherein the mineral concentration of raw water is reduced by applying high pressure through a semi-permeable membrane.
APPLICATIONS OF INDUSTRIAL RO PLANT
The evolution of RO technology, a non-chemical method widely preferred for water treatment and purification is used by large private commercial units and municipal bodies. To contribute to sustainability and scarcity of water in the future, several industries are looking for water recycling and reuse strategies.
Food And Beverage Industry:
The industrial RO plant is highly used in the food and beverage industry where water treatment is absolutely essential for quality and consistency. The application of the RO water plant is economical to recycle contaminated water and make it usable for food and beverage production.
RO technology is used around the world to purify water for drinking and other household purposes.
One of the uses of RO purified water is in the medical field. Patients undergoing any urinary or kidney treatment especially dialysis require RO pure water to complete the session.
Rain Water Harvesting:
The rainwater collected is effectively filtered through the RO system. As a result, many societies and residential complexes have set up their RO plants for water purification.
WHY CHOOSE US REVERSE OSMOSIS PLANT MANUFACTURERS?
Reverse osmosis system is the most popular method of purifying water. People prefer this method of purification than other methods because of the amount of impurities it can dissolve. Keeping this in mind, we intend to become the most selected RO Plant manufacturers. We always keep ourselves updated with the latest technologies and implement them with the utmost perfection. The RO industry is undergoing a huge change in terms of technologies adopted and we are always the pioneers to adopt them. Our clients get to know more about this when we provide them with our water treatment and advanced mineral services.
A REVERED RO PLANT MANUFACTURER
We are efficient in providing various kinds of RO plants for varied purposes. We also provide customized RO plants in flow ranges starting from 100 LPH to 1000 m3/hr capacity. Our RO plants can be used for recycling and reusing water, sea water desalination and Zero Liquid Discharge projects. As a committed RO Plant manufacturer we look after our clients' desire to have good quality water along with specified quantity.
Features Of Our RO Plants
- • We provide perfectly carved RO plants which are easy to operate.
- • We never compromise on or performance.
- • Or RO plants are known for uninterrupted service.
- • Durability is never an issue with our plants.
- • Cost effectiveness is guaranteed
- • Or RO systems are known for maximum dissolution of the contaminants.
- • The RO plants also consume less power and are easy to install..
- • Capacity : 100Lph to 1000m3/hr
- • MOC : FRP , STAINLESS STEEL
- • Design : as per costumer requirement
WHAT MAKES OUR RO PLANTS SPECIAL?
Our RO plants have already carved a niche in the industry. This success as Reverse Osmosis plant manufacturers can be attributed to the following reasons :
- • They are extremely effective in treating saline or brackish water.
- • Innovation, technology and quality are the three ruling factors behind our service.
- • Our plants use the reverse osmosis membrane technology to purify water both for drinking as well as commercial purposes.